In industries where air quality and pollution control are critical, dust collectors play an indispensable role. At the heart of these systems are dust collector filter cages—the backbone of any efficient dust collection system. As a premier filter cage manufacturer, Amrit Filtration Equipments offers state-of-the-art filter cages that guarantee optimal performance and durability. Whether you need a standard design or a custom solution, we are here to meet all your filtration needs.

What Are Dust Collector Filter Cages?

A dust collector filter cage serves as the framework that supports the filter bag, ensuring it remains in place during the dust collection process. These cages are essential in maintaining the shape of the filter bag, preventing it from collapsing due to the vacuum created by the dust collector’s blower system. Our filter cages are designed to maximize the efficiency of your dust collection system, thereby prolonging the lifespan of the filter bags.

Types of Dust Collector Filter Cages

At Amrit Filtration Equipments, we manufacture a wide range of filter cages to suit different industrial applications. Here’s an overview of the various types we offer:

1. Round Filter Cages

Round filter cages are the most commonly used type in various industries, including cement, metal processing, and power generation. These cages are available in several configurations, such as standard, venturi, and star filter designs. The round shape ensures even distribution of air, minimizing resistance and enhancing the dust collection efficiency.

2. Oval Filter Cages

Oval filter cages are designed for applications requiring a compact yet efficient filtration system. These cages are particularly useful in industries where space is limited but high dust collection efficiency is necessary. The oval shape allows for a larger filtration area in a smaller footprint, making them ideal for tight spaces.

3. Flat Filter Cages

Flat filter cages are typically used in food processing and chemical industries. Their flat design allows for easy installation and maintenance, making them a preferred choice for industries with stringent hygiene standards. These cages are corrosion-resistant, ensuring long-term durability and reduced maintenance costs.

4. Spider Filter Cages

Spider filter cages are a modern innovation designed to enhance the performance of pulse jet baghouses. The unique design of these cages ensures that the filter bags operate efficiently by providing maximum support. This reduces bag flexing, a common cause of premature bag failure, thus extending the lifespan of the filter bags.

5. Split Filter Cages

Split filter cages, also known as two-piece cages, are designed for pulse jet baghouses where installation height is a concern. These cages are easy to install and remove, making them an excellent choice for industries requiring frequent maintenance.

Materials Used in Our Dust Collector Filter Cages

The choice of material for a dust collector filter cage is crucial as it directly impacts the performance and durability of the dust collection system. We offer filter cages in various materials, each suited for different industrial environments:

1. Low Carbon Steel

Low carbon steel cages are the most economical option. They are suitable for industries where the operating environment is not excessively corrosive or abrasive. These cages offer a good balance between cost and durability.

2. Galvanized Steel

For environments where corrosion is a concern, galvanized steel cages are a better choice. The galvanization process coats the steel with a layer of zinc, providing an additional level of protection against rust and corrosion.

3. Stainless Steel (SS304 & SS316)

For highly corrosive or high-temperature environments, stainless steel cages (SS304 & SS316) are the best option. These cages offer exceptional resistance to corrosion, making them ideal for industries like chemical processing, pharmaceuticals, and food manufacturing.

Customization Options

At Amrit Filtration Equipments, we understand that every industry has unique filtration needs. That’s why we offer extensive customization options for our filter cages:

• Vertical Wire Configurations: Choose from a variety of configurations, including 8, 10, 12, 16, 20, 22, and 24 vertical wires.
• Wire Thickness: We provide wire thicknesses ranging from 3 mm to 5 mm, ensuring that your filter cage has the necessary strength and durability.
• Top and Bottom Designs: We offer a range of top and bottom designs, including crimped and welded options, to suit different baghouse systems.
• Custom Dimensions: Whether you need a cage for an existing system or a new installation, we can manufacture cages in custom diameters and lengths, including split cages up to 8 meters long.

Advanced Manufacturing Capabilities

Our manufacturing facility is equipped with the latest technology to produce high-quality dust collector filter cages:

• Automated Welding Lines: Our semi-automatic cage welding machines ensure precise and consistent welding, reducing the risk of weak spots that could lead to cage failure.
• Multiple Wire Straighteners and Cutters: We have the capability to straighten and cut wires up to 6 meters long, allowing us to produce cages of various sizes with utmost accuracy.
• Spray Paint Booths: For additional protection, we offer coated cages, including epoxy and electro-galvanized finishes, to enhance the corrosion resistance of our products.

Quality Assurance

Quality is at the core of everything we do at Amrit Filtration Equipments. Each dust collector filter cage undergoes rigorous testing to ensure it meets industry standards and our customers’ specifications. From material selection to final inspection, we follow strict quality control procedures to deliver products that perform reliably in the most demanding environments.

Why Choose Amrit Filtration Equipments?

• Expertise and Experience: With years of experience in the industry, we have the knowledge and expertise to deliver filter cages that meet the highest standards of quality and performance.
• Customized Solutions: We offer tailor-made solutions to meet the specific needs of your industry. Whether you need a unique design or a standard configuration, we can deliver.
• State-of-the-Art Manufacturing: Our advanced manufacturing capabilities allow us to produce filter cages with precision and consistency, ensuring optimal performance in your dust collection system.
• Commitment to Quality: We are committed to delivering products that exceed your expectations. Our stringent quality control processes ensure that every filter cage we produce is of the highest quality.

Applications of Our Dust Collector Filter Cages

Our dust collector filter cages are used across various industries, including:

• Cement Manufacturing: Ensuring efficient dust collection and reducing emissions in cement plants.
• Metal Processing: Protecting the environment and improving air quality in foundries and smelters.
• Power Generation: Enhancing the efficiency of dust collection systems in coal-fired power plants.
• Chemical Processing: Providing reliable filtration in corrosive and high-temperature environments.
• Food Processing: Ensuring hygienic conditions by preventing contamination from airborne particles.